RackWatch Smart Sensor Overview

RackWatch is a system of smart racking sensors designed to detect, measure and report impacts, movement and deviation on warehouse racking systems.

Benefits of implementing RackWatch:-

  1. Help avoid potentially fatal or expensive racking collapses.
  2. Identify when racking movement may cause weight shift on pallets.
  3. Reduce risk by identifying impact hotspots.
  4. Help determine racking protection requirements.
  5. Identify drivers requiring assessment or further training.
RackWatch sensor on upright

What does RackWatch monitor?

Low Impacts

Low Impact

Detects low force impacts and nudges that can still cause rack movement.

High Impact

High Impact

Detects high force impacts that can bend or twist uprights and beams.

Movement Time

Movement Time

Measures the time racking takes to settle post impact, to identify potential weight shift on pallets.

Deviation Changes

Deviation Changes

Detects changes in deviation on uprights and beams, indicating structural integrity risk.

What does this data look like?

Racking Impact Analysis
Rack Health

Rack Health

Monitor the health of a complete rack length to be able to identify hotspots for impacts.

High Impact

Upright Health

Monitoring uprights for impacts and rack movement that could cause weight shift on pallets.

Movement Time

Shift Analysis

Impact analysis across different shifts, to determine when most impacts are occurring.

Impact Analytics

Real-time Visualisation

Impacts shown on warehouse floors plans in near real-time, indicating impact location and severity.

How will we know when an incident happens?

RackWatch Incident Log
Email Alerts

Email Notifications

Incident alert notifications can be sent by email to operations management team.

SMS Alerts

SMS Notifications

For immediate attention, incident alert notifications can be sent to the PRRS by SMS.

WhatsApp Alerts

WhatsApp

As mobile signals are bad in warehouses, we are working on WhatsApp integration.

Incident Log

Incident Log

Incident logs are triggered by severity level, so that the PRRS can action & close the log.

To see RackWatch in action, you can book a demo.
To know how much to invest to protect your warehouse, request a quote.